Evaluation
of Tray Fabrication Design and Effects on Vital Tooth Bleaching

Investigation:
M. Bosma
J. Bowman
W. Dorfman
K. Soll
Hill Top Research, Inc., Miamiville, OH and
Discus Dental, Los Angeles, CA
ABSTRACT
Instructions for many of the professional
whitening products currently on the market recommend reservoirs
in construction of trays used for vital teeth bleaching. The purpose
of this study was to evaluate the variation of tray fabrication
(trays constructed with or without reservoirs) on the whitening
results of a marketed tooth-whitening agent (NITE WHITE with ACP®). Thirty-four
healthy adults with a Vita® shade of A-3 or greater were recruited
to participate in this controlled randomized-paired comparison study.
All subjects received a standard dental prophylaxis prior to starting
treatment. Custom fitted maxillary and mandibular trays were constructed
from casts made of each subjects mouth. For each subject half of
each bleaching tray was fabricated with reservoirs and the other
half without reservoirs for both maxillary and mandibular arches.
The reservoir half served as a control in each arch. A computer-generated
randomization of right or left maxillary or mandibular reservoirs
was made to determine placement of the resin in construction of
the trays. Patients placed the NITE WHITE with ACP® gel in the trays according
to manufacturer’s directions. Trays were worn for a minimum of 4
hours daily over a two-week period. Shade assessments of the maxillary
and mandibular incisors and oral soft tissue examinations were conducted
at baseline, 3, 7, and 14, days in a blinded fashion as to the position
of the reservoirs. At all visits (except Day 1) 35-mm intraoral
photographs were taken. The analysis using the Students t-tests
for paired data indicated statistically significant changes from
baseline for both the reservoir and the non-reservoir data. The
teeth on the reservoir half of the arch decreased by 5.61 shades
at the Day 14 visit while the teeth in the half arch without reservoirs
decreased by 5.60 shades. The change in shades of the teeth on the
reservoir half and the non-reservoir half were significant from
baseline at p= 0.0001. There were no statistically significant differences
between reservoir teeth and non-reservoir teeth (p>0.05). There
were no clinically significant oral tissue side effects throughout
the course of the study. The NITE WHITE with ACP®
tooth-whitening product showed significant efficacy in changing
the shades of teeth in both the reservoir and non-reservoir halves
of the arch. Bleaching with reservoirs did not differ significantly
from bleaching without reservoirs.
INTRODUCTION
Vital tooth bleaching administered through the dental professional
began as in office treatments in the 1970’s using liquid hydrogen
peroxide solutions of various concentrations and sometimes a heat
lamp for increased efficacy. (1) Effective use of a carbamide peroxide
solution for tooth whitening was reported by Hayman and Heyman in
1989. (2) This procedure of whitening evolved into dentist prescribed
home applied bleaching systems using custom made plastic trays to
deliver bleaching gels containing various levels of either carbamide
or hydrogen peroxide. As the practice of dentist supervised whitening
developed, the procedures included placing the whitening agent in
custom made trays fabricated from stone casts. The actual tray design
used was variable with and without reservoirs dependent on the viscosity
of the material. They were also trimmed in a scalloped fashion following
the tissue contour without tissue contact, or trimmed to include
the margin of tissue to increase retention. (3) For the scalloped
reservoir design, a layer of resin or some other material was recommended
for application on the teeth of the cast to provide room for the
whitening substance. A thin plastic sheet was then vacuum formed
to the casts for close adaptation and the plastic trays were trimmed
to fit. This standard procedure is still followed in the construction
of bleaching trays. The utilization of reservoirs adds expense to
the tray fabrication procedure in both times for technician to apply
material and cost of the resin. The purpose of this study was to
evaluate the effects on vital tooth bleaching of a 10% carbamide
peroxide product Discus Dental’s NITE WHITE with ACP® Excel using no tray
reservoirs in comparison to vital tooth bleaching using the same
product with tray reservoirs.
MATERIAL AND METHODS
Thirty-nine volunteers who met the criteria
outlined in the protocol were enrolled in this controlled double
blind randomized-paired comparison study to compare teeth whitening
without tray reservoirs to teeth whitened with tray reservoirs.
Volunteers over eighteen years of age were included in this trial
if they had an average Vita® shade of A-3 or greater on the four
maxillary incisor teeth. Those volunteers with identifiable tetracycline
stain were excluded from this trial. In addition, seven of the eight
incisors needed to be in gradable condition without large fillings.
Subjects who required antibiotic therapy prior to a dental prophylaxis
were not included in this trial. All subjects refrained from routine
dental visits once enrolled in the study. Women who were either
pregnant or nursing were not admitted to the trial, and those women
of childbearing potential received a urine pregnancy test on the
day that the treatment began. Written informed consent was obtained
prior to commencement of the study. An institutional review board
prior to study approved both the consent and the protocal. After
a review of medical and dental histories, subjects received an intraoral
examination and the intrinsic tooth color of the maxillary and mandibular
incisors was assessed and then rechecked after the dental prohylaxis.
Shade examinations were made under standardized conditions in the
same room illuminated with overhead lighting in the 5000 Kelvin
range. The subject’s head position was standardized and the color
assessment was made using the VITAPAN® system lumin vacuum shade
guide. A blue bib was placed over the subject’s clothing to eliminate
background color interference. Female subjects were requested not
to wear lipstick. All subjects received a dental prophylaxis after
which maxillary and mandibular irreversible hydrocolloid impressions
(Spectra Form® by Discus Dental) were made following manufacturer’s
directions. After receiving a marketed toothpaste and toothbrush
to be used as they normally would subjects were appointed on week
later for examinations and tray fitting. One-week later subjects
returned for examinations of the oral cavity, tray fitting, and
receipt of product. Subjects received written detailed instructions
which were reviewed both visually and orally on the use and cleaning
of the trays and NITE WHITE with ACP® Excel whitening agent. They were instructed
to wear the loaded whitening trays overnight while sleeping for
a minimum of four hours for a two-week period of time. After removal
of the trays subject were instructed to rinse the trays thoroughly
and use a toothbrush to remove any gel residue. Excess gel was to
be brushed from the teeth. All product use was documented in a daily
diary. Subjects returned for examinations on day 3, 7 and 14 of
product use. Oral soft and hard tissues were evaluated at each examination.
Shade assessments were also done at all visits without examiner
access to bleaching trays photographs were performed at baseline,
7 and 14 days. The lips, attached gingiva, mucogingival folds, buccal-labial
mucosa, floor of the mouth, tongue; palate and oropharynx were examined
at each visit. A global scan of the hard tissues was also made.
Notations were made regarding oral irritation and tooth sensitivity
at each visit.
LABORATORY PROCEDURES
The alginate impressions were poured immediately
with Speed Stone™ by Discus Dental according to manufacturer’s directions.
The casts were separated after the stone had completely set. Left
and right halves to the midline of both maxillary and mandibular
casts were marked reservoir or non-reservoir according to a computer
generated randomization indicating which side of each arch was to
be constructed with or without resin. Light cured resin (Light Sensitive
Resin NITE WHITE with ACP Space Maintainer® by Discus) was applied to the
indicated teeth and cured using a marketed curing light for 30 seconds.
Plastic sheets 0.040 thick and 5x5 inches square were used with
a Sta-Vac vacuum form machine (Buffalo Mfg. Co). Each tray was trimmed
approximately 1 millimeter short of the gingival margin to prevent
oral soft tissue irritation. The margin was flamed to increase adaptation
to the casts. Trays were tried in the subject’s mouth and trimmed
if indicated.

RESULTS
Thirty-nine subjects were enrolled into the
study at baseline. Five subjects failed to complete the study due
to non-treatment related reasons. Thirty-four subjects completed
the study. Safety assessments revealed no significant oral soft
tissue pathology. The test design was a controlled, randomized,
paired comparison study to evaluate a bleaching tray modification
in the construction of whitening trays. The test sites were the
four maxillary and four mandibular incisors. For each subject half
of the bleaching tray (right or left side of each arch) was randomized
separately for the maxillary and mandibular teeth. Therefore, the
teeth on the opposite side of the arch, right or left served as
the control within each subject for each arch. The data used in
the statistical analysis were the average shade changes from baseline.
The lumin order from lightest to darkest was given a numerical value
from 1 through 16, respectively. The within treatment analyses was
conducted using the number of shade changes from baseline to post-treatment
using the Student’s t-test for paired data. Separate analyses were
conducted for maxillary and mandibular teeth in addition to the
combined data. Between treatment analyses were conducted evaluating
the differences between the changes from baseline using Student’s
t-test for paired data. Tables I, II and III shows the results for
the evaluation of shades from baseline through Day 14. Student’s
t-test indicates that there were significant changes from baseline
for both the reservoir teeth and the non-reservoir teeth at days
3, 7 and 14 for both the maxillary and mandibular incisors and the
combined teeth. There was a decrease of 6.10 shades for maxillary
incisor teeth with no reservoirs versus 6.13 for maxillary teeth
with reservoirs. In addition shades of the mandibular teeth decreased
5.09 for teeth without reservoirs and 5.09 for teeth with reservoirs.
An analysis of all teeth bleached indicates a 5.60 decrease in shade
for teeth bleached without reservoirs versus a 5.61 decrease for
teeth bleached with reservoirs. All these changes were significant
at p=0.0001. Baseline scores indicated that the shades on both the
left and the right sides of the arch were comparable. Analysis indicates
that there were no significant differences between reservoir versus
non-reservoir sides of the arch at any time throughout the study
(p>0.05).
DISCUSSION
The addition of resin in the procedure for tray fabrication adds
both time and expense in the final product. The elimination of this
phase would decrease the delivery time of the whitening tray to
the patient and potentially decrease the cost of tray fabrication.
The results of this study indicate that there are no statistically
significant differences in those teeth whitened with tray reservoirs
versus teeth whitened without tray reservoirs. Lack of reservoirs
does not increase the oral soft tissue irritation.
Table I: Student’s T-Test for Maxillary
Teeth